Enhancing Your CNC Operations with KEM Co., Ltd.'s Innovative Oil Skimmer Products 12Aug

Enhancing Your CNC Operations with KEM Co., Ltd.'s Innovative Oil Skimmer Products

Enhancing Your CNC Operations with KEM Co., Ltd.'s Innovative Oil Skimmer Products

Introduction to KEM Co., Ltd.

KEM Co., Ltd. Logo

KEM Co., Ltd. is a trusted name in the CNC machining industry, offering cutting-edge solutions for over 40 years. Known for their commitment to quality, KEM's extensive catalog includes essential CNC machine parts like oil skimmers, oil skimmer belts, surge protective devices (SPDs), and switches. These products are designed to improve efficiency, safety, and overall performance in industrial facilities worldwide.

The Vital Role of Oil Skimmers in CNC Machining

Oil skimmers are essential for maintaining the quality of coolant systems in CNC machines by removing both tramp oil and grease. This prevents issues like reduced cooling efficiency and bacterial growth. KEM’s oil skimmers ensure clean coolant, leading to better machining precision, longer tool life, and a safer working environment.

kos-t6200-web-02

Advantages of Using High-Quality Oil Skimmers

A good oil skimmer, like those offered by KEM, is essential for effectively removing tramp oil from the coolant. By continuously skimming the surface, these devices ensure that the coolant remains clean, which not only extends its life but also enhances machining precision. Clean coolant results in more consistent machining operations, better surface finishes, and longer tool life. Moreover, by removing tramp oil, oil skimmers help in maintaining a healthier and safer working environment, reducing the risk of slip hazards and fire.

Oil Skimmer Belts: Essential for Effective Tramp Oil Skimming

KEM Oil Skimmer KOS-350 Series Belt

Oil skimmer belts are critical to the efficiency of oil skimmers. Tube type skimmers are particularly efficient in recovering oil from water in various industrial applications. KEM offers durable replacement belts that help maintain optimal skimming performance. Keeping spare belts on hand minimizes downtime, ensuring your CNC operations run without interruption.

Tips for Minimizing Belt Wear and Tear

  • Correct Installation: Proper tension and alignment prevent premature wear.
  • Regular Cleaning: Keep belts free of dirt and debris to reduce friction.
  • Monitor Coolant Quality: Clean coolant reduces belt strain and extends its life.

KEM offers a range of high-quality replacement oil skimmer belts that are designed for durability and consistent performance. Keeping a stock of these belts ensures that your CNC operations continue smoothly without unexpected downtimes.

The Importance of Surge Protective Device in CNC Machines

KEM Surge Protective Device / Surge Arrester K14D471-A3

Surge protective devices (SPDs) are critical for safeguarding CNC machines from voltage surges and spikes, which can cause significant damage to sensitive electronic components. Large surge events, such as lightning, can reach hundreds of thousands of volts and lead to severe equipment failure. Here’s why having SPDs in your CNC facility is essential:

  1. Prevent Equipment Damage: Voltage surges, caused by lightning, power fluctuations, or electrical faults, can instantly damage expensive CNC components. SPDs detect and divert excess voltage, protecting your equipment from these harmful spikes.
  2. Ensure Operational Continuity: CNC machines are at the heart of manufacturing operations. A surge event that damages your machinery can lead to unexpected downtimes, halting production and causing financial losses. SPDs ensure continuous operation by mitigating these risks.
  3. Reduce Maintenance Costs: Without SPDs, frequent voltage surges can lead to wear and tear on your CNC systems, increasing maintenance costs over time. By protecting your equipment, SPDs help reduce these ongoing expenses.
  4. Compliance with Safety Standards: Many industrial facilities are required to comply with electrical safety standards that mandate the use of SPDs. Installing SPDs not only protects your equipment but also ensures compliance with industry regulations.
  5. Enhance System Longevity: Continuous exposure to small surges can degrade CNC components over time, even if the effects are not immediately noticeable. SPDs enhance the longevity of your systems by shielding them from these everyday electrical disturbances.
  6. Protect Against Catastrophic Failures: In the worst-case scenario, a severe voltage surge can lead to catastrophic failures, such as fires or complete machine breakdowns. SPDs provide an essential layer of protection against these extreme events.

By integrating SPDs into your CNC setup, you are not just protecting your equipment but also safeguarding your entire operation from the costly effects of electrical surges. KEM’s surge protective devices are designed with the latest technology to ensure maximum protection and reliability in industrial environments.

Switches in CNC Machines

Switches are vital for controlling CNC machine functions efficiently and safely. Foot switches and push button switches are common in industrial settings, each offering unique benefits.

Foot Switches:

KEM Double Foot Switch KF-201P(M)
  • Hands-Free Operation: Allows operators to control machines without using their hands, enabling multitasking.
  • Ergonomic Design: Reduces operator fatigue, increasing productivity.
  • Durability: Built to withstand harsh industrial environments.
  • Precision Control: Ensures accurate operation, reducing the risk of errors.

Push Button Switches:

KPC- Type KEM Push Button Switch KPC-S25
  • Immediate Access: Provides easy and quick access to critical machine functions.
  • Safety Features: Includes protection against accidental activation, ensuring safe machine operation.
  • Reliability: Designed to endure frequent use, making them ideal for demanding settings.
  • Compact Design: Fits seamlessly into machine panels, offering efficient space utilization.

Why Choose KEM's Products for Your CNC Needs

KEM’s products are known for innovation, reliability, and superior performance. Their oil recovery systems are designed to efficiently remove oil from the surface of water. Whether it’s oil skimmers or surge protective devices, KEM ensures your CNC machines operate efficiently and safely. Their products are also compatible as direct replacements for competitors like Abanaki, offering seamless transitions and enhanced performance.

Conclusion

KEM Co., Ltd. provides top-notch solutions for the CNC machining industry. With a strong focus on innovation and customer satisfaction, KEM’s products ensure that your CNC machines operate efficiently and safely. Explore KEM’s full product catalog to find the perfect solution for your needs, and contact IndustryNest at [email protected] or +1 847-466-5459 for more information or to place an order.